Its important because strength matters when your brand is inside the box. Let¡¯s say you¡¯ve created the perfect product. Your branding is on point, your customers are excited, and now it¡¯s time to ship it out. But there¡¯s one question most people don¡¯t think until it¡¯s too late about ¡®can the box handle the weight¡¯?
Cardboard boxes might look simple, but there¡¯s a science behind their strength. And the best box manufacturers in Surat know exactly how to balance durability, cost and design so that your product travels safely and impressively.
So how much weight can a cardboard box actually take? Let¡¯s break it down in simple terms.
Not all cardboard is created equal.
The first thing to understand is that ¡°cardboard¡± is a general term. What most people are referring to in packaging is corrugated board. It¡¯s made up of one or more layers of fluted paper sandwiched between flat liners. The number of layers, the quality of paper, and the type of flute all determine how strong the box is.
In Surat, where packaging solutions are tailored for everything from diamonds to textiles to electronics, manufacturers often work with three main types: single wall, double wall and triple wall corrugated boxes.
Single wall boxes.
These are your regular boxes, one layer of fluting between two liners. They¡¯re good for lightweight items, up to around 10 to 15 kilograms. Perfect for things like garments, documents or smaller electronics.
Double wall boxes.
These have two layers of fluting and three liners, making them much more durable. They can typically hold between 20 to 30 kilograms depending on the dimensions and quality of board used. Surat¡¯s box manufacturers often use these for products like books, crockery, or small appliances.
Triple wall boxes.
As you can guess, these are the heavy lifters. Built with three layers of fluting and four liners, they¡¯re used for industrial packaging and can handle up to 60 kilograms or more. Ideal for large exports or machinery parts.
Why box design also matters?
Apart from the material, the way a box is constructed also plays a role. Proper folding, secure flaps and strong adhesives all add to a box¡¯s weight-bearing ability. Manufacturers in Surat often provide custom reinforcement options like edge protectors, corner guards and even internal partitions to distribute weight more evenly.
Thinking beyond just weight.
Sometimes it¡¯s not just about how heavy the item is, but also how it's being stored and shipped. Boxes stacked in a warehouse, loaded onto trucks or shipped overseas need to be designed keeping in mind pressure from other boxes, temperature changes and handling conditions.
Surat¡¯s box manufacturers are well-versed in all these scenarios. With years of experience in export packaging, e-commerce, and retail, they help businesses choose exactly the right box strength for their product.
So the next time you¡¯re packing your product, don¡¯t just think about looks, think about load. Because when your box holds up, so does your reputation.
